5 Subject Notebook

Initial Puncture Needles

3 Part Bevel Tip

OEM manufacture according to your specifications and in your specified material

• Available Sizes: 18G x 20cm

3 Part Trocar Tip

OEM manufacture according to your specifications and in your specified material

• Available Sizes: 18G x 15cm, 18G x 23cm

3 Part Bevel Tip

OEM manufacture according to your specifications and in your specified material

• Available Sizes: 18G x 20cm

3 Part Trocar Tip

OEM manufacture according to your specifications and in your specified material

• Available Sizes: 18G x 15cm, 18G x 23cm

Surface Grinding

Surface grinding is a precision machining process that involves the removal of material from the surface of a workpiece using an abrasive wheel. This process is widely used to achieve flat surfaces with high dimensional accuracy and a smooth finish. Surface grinding is commonly employed for finishing or preparing metal, plastic, and other materials for further manufacturing or assembly. Surface grinding is usually used for finishing flat surfaces, creating smooth and precise mating surfaces for parts, and removing material to achieve specific thickness or flatness requirements.

3D Printing

3D Printing is also known as additive manufacturing and involves creating three-dimensional objects layer by layer from a digital mold. The steps required in 3D Molding include:

• Digital Model – a digital 3D model of the object must first be created.
• Slicing – the digital model is sliced into numerous layers through specific software.
• Printing – the 3D printer interprets these sliced layers and begins building the object layer by layer.
• Layer Fusion – as each layer is deposited or solidified, it fuses with the previous layer and is repeated until the entire object is complete.
• Post-Processing – Once the printing finishes, some objects require post-processing steps such as cleaning or curing.

Prototyping

Prototyping is a crucial phase in the product development process where a preliminary vision of a product is created to test and evaluate its design, functionality, and performance. The primary purpose of prototyping is to gather feedback, identify potential issues, and refine the product before moving forward with full-scale production. Prototypes can take different forms such as physical models or digital simulations based on the nature of the product. Prototyping is an essential step among teams to validate ideas, gather feedback, and refine designs before committing to full-scale production.

Product Engineering

Product engineering is the process of designing, developing, and bringing a new product to the market. It involves the application of engineering principles and practices to create products that meet specific requirements and address the needs of users or the market. Product engineering encompasses a range of activities from conceptualization to production and often involves collaboration among various engineering disciplines such as mechanical, electrical, software, and industrial engineering. The goal of product engineering is to create products that are innovative, reliable, and economically viable.

EtO Sterilization

EtO Sterilization or Ethylene Oxide Sterilization is a widely used method for sterilizing medical devices and other heat-sensitive items that cannot be sterilized by traditional methods such as steam or autoclaving. EtO is a colorless gas with strong sterilizing properties, and it is effective in destroying microorganisms, including bacteria, viruses, and spores. The main steps of EtO sterilization include preconditioning, gas exposure, the sterilization phase, aeration/ventilation, and then monitoring/quality assurance.

Process Validation

Process validation in manufacturing refers to the systematic and documented approach to ensuring that the manufacturing process consistently produces a product that meets predetermined specifications and quality standards. It is a critical component of quality assurance and regulatory compliance. The goal or process validation is to demonstrate that a manufacturing process is capable of consistently producing products that meet the intended quality attributes. Process validation is essential for industries where product quality and consistency are critical such as the medical industry.

Silk Screening (Screen Printing)

– Silk screening is a direct printing process which involves creating a stencil (screen) and then using it to apply ink directly onto the target surface. Silk screening is widely used for creating customized and high-quality prints on a diverse range of products.

Pad Printing

Pad printing is an indirect offset printing process which involves transferring an image from a printing plate to a silicone pad, which then transfers the image onto the target surface. Pad printing is widely used for creating customized and high-quality prints on a diverse range of products.

Complete Sewing

Complete sewing typically refers to the entire process of sewing a garment or textile item from start to finish. This involves various steps, including pattern making, cutting fabric pieces, assembling these pieces, and completing the finishing touches. This process is integral to the creation of clothing, home textiles, accessories, and other sewn items.

Complete Assembly

Complete assembly refers to the finished product that results from combining various components or parts into a single, functional unit. Assembly involves joining, fastening, or integrating individual parts to create a fully operational item. Some key aspects of the assembly process include component parts, the assembly process, an assembly line, quality control, subassemblies, integrating systems, and the final testing and inspection, packaging, and shipping.

Shoney Scientific Inc. is capable of complete assembly for any product made of plastic, metal, rubber, or fabric, and can customize the assembly line for your specific needs.

Form, Fill, and Seal (FFS)

Form, fill, and seal is a packaging process commonly used to automate the production of pre-formed bags or pouches, filling them with a product, and then sealing them. This integrated process is efficient, allowing for high-speed and continuous packaging of various products. The advantages of this process include efficiency, flexibility, reduced labor requirements, and consistent packaging. These machines come in different configurations to accommodate different packaging needs.

Complete Packaging Services

Packaging refers to the process of enclosing a product or item in protective material for the purpose of storage, transportation, display, and marketing. Packaging serves multiple functions, ranging from protecting the product from damage and contamination to conveying information about the product and promoting its brand. It is a critical aspect of the overall supply chain and plays a key role in the customer experience. Packaging materials vary widely and can include cardboard boxes, plastic containers, glass bottles, metal cans, flexible pouches, and much more.

Shoney Scientific Inc. can provide a wider range of high-quality and customized packaging based on your specific requirements.

Nonwoven Fabric Processing

Nonwoven fabric processing involves production of textiles without traditional sewing or knitting. Instead, nonwoven fabrics are manufactured by bonding or interlocking fibers using various methods. These fabrics are widely used in diverse applications due to their versatility, cost-effectiveness, and specific characteristics. The common methods include web formation, needle punching, spun bonding, melt blowing, spun lacing, and hydroentanglement.

Bonding

– Bonding refers to the process of joining two or more materials together to form a strong, cohesive connection. Various methods and techniques are used for bonding in different industries, and the choice of bonding method depends on factors such as the types of materials being joined, the intended application, and the desired properties of the bond. Some common types of bonding include adhesive bonding, welding, soldering, brazing, mechanical fastening, intermolecular bonding, hybrid bonding, and biological bonding. The choice of method depends on specific requirements such as the materials involved, strength, durability, and conductivity.

Titanium Coating

Titanium Coating, also known as Titanium Nitride Coating (TiN) is a thin film coating applied to various surfaces to enhance their performance and appearance. This coating is composed of titanium nitride, a hard ceramic material known for its excellent wear resistance, corrosion resistance, and decorative properties. Titanium Coating is applied through a process called physical vapor deposition (PVD) or chemical vapor deposition (CVD). Titanium coating increases wear and corrosion resistance, friction reduction, and increases aesthetic appeal. Titanium coating is used for medical applications, cutting tools, firearms, sporting goods, and electronics.

Stamping

Stamping, for manufacturing, refers to a metalworking process that involves cutting, shaping, or forming metal sheets or coils using a tool and die set. The process is known as “sheet metal stamping” or simply “metal stamping”. It is a cost-effective and efficient method for producing large quantities of parts with consistent shapes and dimensions.

Laser Marking

– Laser Marking is a non-contact marking process that uses a laser beam to create markings on the surface of a material. This method is widely used for labeling, branding, and adding identification or traceability information to various objects. Laser marking offers high precision, speed, and versatility, making It suitable for a wide range of materials and industries. Laser marking is an efficient method for adding marks to products, and is often favored due to it’s speed, precision, and adaptability to different materials and applications.

Chemical Polishing

Chemical polishing can be done in two ways, which are chemical mechanical polishing and acid polishing.

Chemical Mechanical Polishing is a process that combines chemical and mechanical actions and is commonly used in the semi-conductor industry. In this process, a slurry which contains abrasive particles and chemical agents is applied to the surface, and a polishing pad mechanically removes material while the chemical agents enhance the polishing action.

Acid polishing is a type of polishing that involves the use of an acidic solution to selectively dissolve material from the surface of a metal. This method can be applied to achieve a smooth and polished finish, but it may be less controlled than electropolishing.

Electrochemical Polishing

Electrochemical polishing is a process that selectively removes material from a metal surface. The metal part to be polished is immersed in an electrolyte solution, and an electric current is applied. The process smoothens the surface by preferentially dissolving microscopic peaks, resulting in improved surface finish, reduced micro-roughness, and enhance corrosion resistance. Electropolishing is often used for stainless steel and other metals.

Chemical Etching

Chemical etching also known as chemical milling or photochemical machining, is a subtractive manufacturing process used to selectively remove material from the surface of a substrate using chemical reactions. This process is particularly effective for producing intricate and precise metal parts with fine details and complex shapes. Chemical etching is commonly used in the production of precision parts for industries such as electronics, aerospace, and medical devices. Chemical etching offers a level of precision and detail that may be challenging or expensive with other methods.

Plating

Plating, in the context of manufacturing and metalworking, refers to the process of depositing a thin layer of metal onto the surface of another object. This is done for various reasons, including improving the object’s appearance, enhancing corrosion resistance, providing wear resistance, and facilitating soldering or brazing. The choice of plating and type of metal used depends on the specific requirements of the application.

Powder Coating

Powder Coating is a finishing process used to apply a durable and protective layer of color to a metal surface. In this process, a dry powder is electrostatically applied to the metal object. The coated object is then heated, causing the powder to melt and form a smooth, even, and durable coating as it solidifies. Powder coating provides a decorative finish and offers protection against corrosion, UV rays, and other environmental factors. It is widely used in various industries for coating metal products like appliances, automotive parts, and furniture.

Swaging

Swaging is a metalworking process that involves the reduction or shaping of a metal object by forcing it through a die or by compressing it with dies under high pressure. This process is commonly used to reduce the diameter of tubes, create tapered shapes, or form intricate details on the surface of metal components. Swaging is often used in the production of items like bullets, pipes, and certain types of fittings.

Centerless Grinding

Centerless grinding is a machining process used to remove material from the outside diameter of cylindrical workpieces without the need for a center, which is the central axis typically found on traditional cylindrical grinding. This process is well-suited for the precision grinding of small to medium-sized parts with high production volumes. Centerless grinding is commonly used in the production of cylindrical parts such as shafts, bolts, and rollers where precision and efficiency are crucial.

Pipe Bending

Pipe bending is a process that involves the deformation of a pipe or tube to achieve a desired shape. The goal is to bend the pipe without causing any damage to its structural integrity, maintaining the continuity of the material along the curve. Pipe bending is a versatile process, and the choice of method depends on the specific requirements of the application. It allows manufacturers to create pipes with customized shapes, ensuring they fit seamlessly into the overall design of a system or structure.

Sandblasting

Sandblasting, which is also knows as abrasive blasting is a process in which a stream of abrasive material is propelled at high speed against a surface to remove contaminants, shape the surface, or achieve a desired finish. The abrasive material, typically sand or other abrasive particles, is propelled using compressed air or a pressurized liquid. Sandblasting is widely used for cleaning, surface preparation, and finishing. Sandblasting is a versatile process used for tasks such as removing corrosion from metal surfaces, preparing surfaces for painting, cleaning industrial equipment, and creating decorative finishes on glass or metal.

Mold/Tool Building

Mold/tool building refers to the process of designing, creating, and constructing molds or tools used in manufacturing to produce specific components or products. These molds or tools are instrumental in shaping raw materials, such as plastic, metal, or rubber, into the desired forms. The quality, precision, and efficiency of the molds or tools significantly impact the final product’s characteristics and production process. Mold/tool building is a critical aspect of various manufacturing industries, including injection molding, die casting, and stamping.

Machining

Machining is a subtractive manufacturing process used to shape and finish metal products by removing material from a workpiece through various cutting and deformation methods. This process is employed to achieve precise dimensions, tight tolerances, and specific surface finishes in the production of metal parts and components. Some key methods of machining include turning, milling, drilling, grinding, machining centers, and electrical discharge machining (EDM). Machining can be used for both prototype development and high-volume production.

Formulating

In manufacturing, formulating applies to creating specific blends of raw materials to produce products with predefined characteristics. This is common in the formulation of polymers, plastics, and other materials based on requirements of the product.

Compounding

Compounding, in the context of manufacturing and materials, refers to the process of combining different raw materials or ingredients to create a new material with specific properties. The process is commonly used in various industries, including plastics, rubber, pharmaceuticals, and food processing. The goal of compounding is to achieve a material or product with specific characteristics that may not be present in individual raw materials alone and allows manufacturers to tailor their material.

LSR Molding

LSR Molding stands for Liquid Silicone Rubber molding which is a specialized process used to produce silicone rubber parts and components. Liquid silicone rubber is a high-purity platinum-cured silicone material that offers various benefits including flexibility, resistance, and biocompatibility. LSR molding is particularly suitable for applications where precision, durability, and the unique properties of silicone are crucial. LSR is commonly used in industries such as healthcare, automotive, electronics, and consumer goods where the unique properties of silicone rubber are advantageous.

Transfer Molding

Transfer molding is a manufacturing process designed for shaping rubber and elastomeric materials into intricate and high-precision products. This method seamlessly combines the advantages of compression molding and injection molding and offers a unique set of benefits. Transfer molding is used because of its precision in achieving intricate shapes and designs, uniformity in product dimensions and properties, efficiency, and versatility for diverse applications.

Compression Molding

Compression Molding is a widely used manufacturing process for shaping rubber and other elastomers into various products. It involves the use of heat and pressure to mold and cure rubber compounds and create objects with specific shapes and properties. Compression molding is particularly suitable for producing medium to large volumes of rubber products with consistent quality. Compression Molding is cost-effective, versatile as it can accommodate a wide range of rubber formulations and provides consistent and reliable results.

Punching

In the context of plastic products, punching refers to a process involving the use of a punch and die to cut or shape materials, typically plastic sheets, or films. This method is commonly known as die-cutting or punching and is a versatile technique employed to create precise and intricate shapes in plastics. A punch is a tool that cuts through the material and a die provides the shape or contour.

Punching is often used in the production of various plastic items, including packaging materials, gaskets, labels, and other precision components.

Surface Coating

Surface Coating is a process used to enhance the aesthetics, durability, and performance of a product. We have several types of coatings available, and we would love to go over your product and determine the best coatings that fit your project requirements.

Tipping

Tipping is a specialized process where a specific component, often a tip or cap is added to a product to improve functionality, aesthetics, or safety features of the product. The process involves carefully attaching or incorporating the tipping component on the main structure of the product. This process requires precision and attention to detail.

RF Welding

RF (Radio Frequency) welding is a sophisticated plastic joining technique that is used to create strong and durable bonds in thermoplastic material. In RF welding two pieces of plastic are placed between electrodes where a RF generator emits high-frequency electromagnetic energy. This will cause the molecules in the plastic to vibrate, which generates heat. The heated plastic softens and fuses, creating a seamless and robust bond when pressure is applied. RF Welding is well-suited for creating airtight and watertight seals making it perfect for inflatable products, medical bags, and automotive components.

Dip Molding

Dip Molding is a specialized plastic manufacturing process that is ideal for creating seamless, thin-walled, and flexible plastic products. A metal mold is immersed into a liquid polymer, such as PVC, latex, or plastisol. The mold is then gradually withdrawn, and the liquid coating adheres to the surface. Once the coated mold is exposed to heat, the polymer undergoes curing, which forms the solid and resilient layer that takes the shape of the mold. This process is used to produce uniform, high-quality, and customizable products, especially for grips, caps, handles, and medical devices.

Blow Molding

Blow molding is a sophisticated manufacturing process widely used to produce hollow plastic products, ranging from bottles and containers to automotive components. This method involves shaping molten plastic into a hollow form by blowing air into a mold. The plastic material then takes the shape of the mold as it expands, creating a seamless and lightweight final product. This procedure allows for efficiency in producing high volumes of consistent, durable, and cost-effective plastic containers.

Thermoforming

Thermoforming is a versatile manufacturing process employed to shape plastic sheets into a wide range of products. The process involves heating a plastic sheet until it becomes pliable, then forming it into a specific shape using a mold or pattern. Once the plastic cools and solidifies, the desired product is obtained. This method is cost-effective and allows for rapid production capabilities and intricate designs.

Extrusion

Extrusion is a manufacturing process used to create plastic parts made of consistent cross-sectional profiles. Plastic material is melted and forced through a die to produce a continuous shape, such as tubing, pipes, or other items. Once the material is cooled, the product is cut to its desired lengths. Extrusion is a process that is cost-effective and offers the ability to produce lengthy components with uniformity.

Injection Molding

Injection Molding is a highly versatile manufacturing process used to produce intricate and precise plastic components. In this process, molten plastic is injected into a mold cavity, where it cools and solidifies to form the desired shape. Injection molding is a cost-effective solution for the mass production of a diverse range of plastic products.

Dental Needles

OEM manufacture according to your specifications and in your specified material